Sugar, Distillery & Bioethanol
India's sugar and distillery market is one of the world's largest, with an annual sugar production capacity of over 30 million tonnes. The distillery sector produces around 3.5 billion liters of alcohol annually.
Driven by rising domestic consumption and export potential, the market is experiencing steady growth.
Government policies supporting ethanol blending in fuel and the increasing demand for alcoholic beverages contribute to the sector's expansion and modernization.
The sugar and distillery markets face wastewater challenges like spent wash disposal, costly effluent treatment plants (ETP), condensate management, high boiler and caustic costs, and potassium recovery. Diva Envitec Pvt Ltd addresses these by offering advanced spent wash treatment, efficient ETP solutions, condensate management systems, cost-effective technologies, and potassium recovery processes. Their solutions help reduce environmental impact, enhance compliance, and lower operational costs for the industry.
These retrofit solutions are engineered to enhance operational efficiency, product quality, and sustainability while significantly reducing OPEX and environmental footprint.
Retrofit & Revamp Capabilities for Existing-Distilleries
Quality Enhancement in ENA
• Advanced separation technology to produce ultra-premium grade spirits
• Achieves total congeners below 1 ppm, meeting global quality standards
Steam Consumption Reduction
• Implementation of heat-integrated evaporator systems
• Integration of Mechanical Vapor Compression (MVR) and Thermal Vapor
• Recompression (TVR) technologies for significant energy savings
Power Optimization
• Deployment of proprietary non-fouling falling film evaporators
• Ensures reduced electrical load with extended uptime and minimal scaling
Utility Reduction
• Optimized design leads to substantial savings in cooling water and soft make-up water requirements
De-bottlenecking and Capacity Expansion
• Strategic modifications to existing distillation and evaporation systems
• Enables capacity enhancement without extensive capital investment
Caustic-Free CPU Unit
• Innovative caustic-free treatment for Condensate Polishing Units
• Delivers major chemical cost savings and enhances environmental compliance
Enhanced Bioactivity with BIOPORE Enzyme Consortium
• Introduction of BIOPORE, a proprietary enzyme and microbial blend
• Boosts biodegradation efficiency and improves overall biological system performance
These retrofit solutions are engineered to enhance operational efficiency, product quality, and sustainability while significantly reducing OPEX and environmental footprint.
