REACTFLOW
Reactor Range
Enhancing and Optimising Chemistries
Reaction engineering relies on advanced reactor design to achieve optimal chemical processes. At Diva Envitec, we specialize in designing, manufacturing, and supplying bespoke reactor solutions tailored to your specific needs. Our extensive range of reactors includes Continuous Stirred Tank Reactors (CSTR), Plug Flow Reactors, Tubular Reactors, Batch Limpet Reactors, Jacketed Reactors, and cGMP Reactors, among others.
How CONTUFILT-M Works
Our advanced filtration system utilises filter candles made from our proprietary vacuum-fused metallic open channel media, specifically engineered for precious metal catalyst filtration.
Technical Specifications
Our reactors are designed with a focus on efficiency, reliability, and adherence to industry standards. We offer a diverse selection of reactor types, including:
- CSTR (Continuous Stirred Tank Reactor): Ideal for continuous flow processes with uniform mixing and steady-state operation.
- Plug Flow Reactor: Suited for reactions requiring minimal back-mixing and high reaction efficiency.
- Tubular Reactor: Designed for high-flow applications with a long, narrow reaction path.
- Batch Limpet Reactor: Features a limpet-coil jacket for effective heat transfer in batch processes.
- Jacketed Reactor: Equipped with a jacket for controlled heating or cooling during reactions.
- cGMP Reactor: Built to comply with current Good Manufacturing Practice regulations for pharmaceutical applications.
Our reactors are designed in accordance with ASME Section VIII Div.-I, DIN standards, and other relevant specifications. We provide U-Stamp Coded vessels and adhere to welding procedures under Section IX, including special electrode selection.
We are equipped to manufacture vessels up to 20 tons in weight and 100 KL in capacity. Additionally, we offer site fabrication for larger vessels and storage facilities.
Material of Construction
We utilize a variety of materials to meet the demands of different chemical processes:
- MS (Mild Steel)
- Alloy Stainless Steel
- Specialty Alloys: Monel, Titanium, Hastelloy, etc.
Our vessels are manufactured according to cGMP, USFDA, UKMCA, and TGA standards, featuring internal surface finishes up to 600 grits with mechanical and/or electro-polishing.
Features and Advantages
- Compact Design: Optimizes space while maintaining high functionality.
- Dimensional Accuracy: Ensures precise reactor specifications and performance.
- Reduces Batch Time: Streamlines processes for improved efficiency.
- Sturdy Construction: Built for durability and long-term use.
- Manufactured as per cGMP Norms: Compliant with industry regulations for quality and safety.
- Mechanical Design: Engineered for reliable and efficient operation.
- Efficient Sealing System: Ensures leak-proof performance.
- Less Power Consumption: Energy-efficient design for reduced operational costs.
Applications
Our reactors are ideal for a wide range of applications across various industries:
- Pharmaceutical Manufacturing: Efficient for drug synthesis and development.
- Chemical Processing: Versatile solutions for diverse chemical reactions.
- Petroleum and Petrochemical Industries: Supports complex hydrocarbon processing.
- Sugar, Distillery & Bioethanol: Suitable for fermentation and distillation processes.
- Textile, Dye, and Pigments: Facilitates dyeing and pigment production.
We understand your operation is unique. Get in touch to speak with one of our representatives.
