SOLVOSEP
Pervaporation:Dehydrating Solvents and Separating Mixtures
SOLVOSEP represents a cutting-edge technology designed for advanced azeotrope dehydration and solvent recovery. This innovative pervaporation technology offers a highly efficient and economical alternative to traditional methods of separating solvent mixtures and breaking azeotropes.
Traditional methods for azeotrope dehydration are often energy-intensive and depend on secondary entrainers. SOLVOSEP technology provides a superior solution by using advanced pervaporation techniques based on diffusivity and selectivity to achieve effective solvent separation and recovery.
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SOLVOSEP: Pervaporation
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Superior Separation Capabilities ​
SOLVOSEP excels in applications where traditional separation methods struggle. By employing advanced pervaporation membranes, SOLVOSEP can tackle complex solvent mixtures and produce streams with varying impurity levels. This technology addresses challenges in separating azeotropic mixtures and enhances the overall efficiency of solvent recovery processes.
Process Operation ​
SOLVOSEP systems utilize a range of membrane configurations, including hollow fiber, tubular, spiral-wound, and flat sheet membranes made from zeolite and polymer materials. These membranes operate in two primary modes: liquid flow and vapor flow. SOLVOSEP systems are designed for:
- Solvent Dehydration: Efficiently removes water from solvents such as ethanol, providing significant energy savings and reliable performance with minimal downtime.
- Azeotrope Dehydration: Breaks azeotropes at a molecular level, improving the efficiency of distillation processes and enabling the separation of components with similar concentrations in liquid and vapor phases.
Key Advantages ​
- Energy Efficiency: Significantly reduces energy consumption compared to traditional separation methods.
- Operational Ease: Features minimal downtime and straightforward operation for user convenience.
- Enhanced Separation: Breaks azeotropes at a molecular level, offering superior separation capabilities.
- Hybrid Technology: Complements and enhances conventional distillation processes for improved efficiency and profitability.
Features and Advantages ​
Azeotrope Breakthrough
Overcomes limitations of azeotropic mixtures, expanding separation possibilities.
Chemical-Free Separation
Achieves fluid separation without additional chemicals, ensuring process purity.
Enhanced Reactor Performance
Optimizes reaction kinetics, reactor efficiency, and productivity.
Complete Conversion & Yield
Ensures full reaction conversion for maximum product yield and minimized reagent consumption.
Gentle Ester Dehydration
Efficiently dehydrates esters without causing decomposition.
Durable Membrane Technology
Utilizes robust membranes for extended operational life and system longevity.
Flexibly Designed
Features a simple, adaptable unit design suitable for various capacities and process needs.
Wide Solvent Compatibility
Handles a diverse range of industrial solvents for multiple applications.
Modular & Automatic Operation
Offers a modular design for easy integration and fully automatic operation.
Applications ​
1. Solvent Azeotrope Breaking and Dehydration
- Ethanol
- Propanols
- Butanols
- Acetates
- THF
- MTBE
- Acetonitrile
- IPA
- MEK
- MIBK
2. Removal of Aroma Components from Aqueous Streams
3. Ethanol Recycling and Reuse in Perfume Extraction
SOLVOSEP is poised to become a preferred solution for various industries seeking efficient solvent recovery and azeotrope separation.
Discover how SOLVOSEP can enhance your solvent separation processes. Contact us today to explore this advanced technology and discuss your specific needs.
We understand your operation is unique. Get in touch to speak with one of our representatives.