VAPOZEM

How It Works

• Mechanical Vapor Recompression (MVR) - recompresses vapour using electrical energy, recycling latent heat and drastically reducing steam consumption.
• Thermal Vapor Recompression (TVR) - uses steam ejectors to reuse vapour energy, suitable where high-pressure steam is available.
• Evaporation mechanisms - includes falling film, forced circulation, and hybrid systems to handle varying feed characteristics and scaling tendencies.
• Drying & solid handling (ATFD) - agitated thin-film dryers convert concentrated slurry into dry solids for complete ZLD compliance.
• Retrofit & hybrid integration - existing MEE systems can be upgraded to MVR-based systems for improved energy efficiency and lower operating costs.

Key Features

• Significant energy savings through vapour recompression
• Suitable for ZLD, concentration, and crystallisation applications
• Multiple evaporator configurations for different feed types
• Handles high TDS, high COD, and viscous streams
• Retrofit capability for existing evaporation systems
• Designed for continuous industrial operation
• Optimised for heat-sensitive and low-temperature applications

Applications

Water & Wastewater / ZLD

• ZLD systems, saline water, sewage sludge, liquid manure, boiler feedwater

Chemicals & Petrochemicals

• Petrochemical streams, sulphuric acid, citric acid, acetic acid, PTA, EPDM, butadiene

Oil, Metals & Industrial Recovery

• Oil recycling, electrolyte baths, recycling of special metals

Pulp, Paper & Biomass Processing

• Black liquor concentration, paper/wood/pellet/peat drying

Food, Biotech & Agro Processing

• Starch, sugar, yeast, gelatine, pectins, grain processing, vegetable processing, fruit juices, blood plasma, meat and fish processing

Desalination & Specialty Applications

• Seawater desalination, high TDS industrial streams

Note

Conventional evaporation systems are energy-intensive. MVR-based systems can reduce steam consumption by up to 80-90% by reusing latent heat, making them a preferred choice for modern ZLD and sustainable industrial operations.